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Chapter Markers for Lugless DVD’s
Disk 1:
- Beginning credits and copyright notice
- Introduction to lugless framebuilding videos
- Making the working drawing
- Setting the frame’s height over the stone table
- Examples of fixtures for the milling machine
- Mitering the seat tube on the milling machine
- Mitering the head tube/down tube joint on the milling machine
- Drilling vent holes in the head tube and bottom bracket shell
- Raking Unicrown fork blades
- Cutting the steering column to rough length
- Drilling vent holes into the steering column
- Slotting the chainstays to fit the rear dropouts
- Mitering the top tube on the milling machine
Disk 2:
- Beginning credits and copyright notice
- Applying flux to the joints prior to brazing
- Torch safety and other recommendations
- Fillet brazing the bottom bracket seat tube joint
- Fillet brazing the head tube/down tube joint
- Tapping and facing the bottom bracket the first time
- Coldsetting the bottom bracket/seat tube joint into alignment
- Silver brazing the front dropouts into the fork blades
- Silver brazing the rear dropouts into the chainstays
- Respirator safety tips and recommendations
- Overview of the finished sub-assemblies
- Mitering the bottom bracket/down tube joint on the milling machine
- Fillet brazing the bottom bracket/down tube joint
- Coldseting the bottom bracket/down tube joint to match the drawing
- Tapping and facing the bottom bracket the second time
- Coldseting the bottom bracket/down tube joint to eliminate deflection
- Final fitting of the top tube before brazing
- Fillet brazing the top tube into place
- Cosmetic cleanup of the head tube joints with grinding, filing, and sanding
Disk 3:
- Beginning credits and copyright notice
- Reaming and facing the head tube
- Setting the rake on the fork brazing fixture
- Fluxing the fork crown prior to fillet brazing
- Fillet brazing the fork crown
- Coldsetting the fork on the frame alignment table
- Cosmetic cleanup of the front dropouts by filing and sanding
- Cosmetic cleanup of the fork crown by filing and sanding
- Drilling the lower vent holes in the fork
- Fitting the crown race ring
- Fluxing the crown race ring for silver soldering
- Silver brazing the crown race ring into place
- Cutting the crown race press fit
- Setting up the rear triangle fixture to accept the fork and front triangle
- Final fitting of the chainstays
- Final fitting of the seatstays
- Drilling vent holes for the seatstays and chainstays
- Brazing the rear triangle into place
- Cosmetic cleanup of the bottom bracket joints with grinding, filing, and sanding
- Cosmetic cleanup of the seat cluster joints with grinding, filing, and sanding
- Fitting the seat tube collar (clamp)
- Silver brazing the seat tube collar (clamp)
- Silver brazing the cable guides to the under side of the bottom bracket shell
- Indenting the right chainstay for chainwheel clearance
- Fitting the chainstay bridge
- Applying flux to the chainstay bridge prior to fillet brazing
- Fillet brazing the chainstay bridge into place
- Fitting, fluxing, and brazing the seatstay bridge into place
- Cosmetic cleanup of the seatstay bridge joints
Disk 4:
- Beginning credits and copyright notice
- Silver brazing top tube guides into place
- Cosmetic cleanup of the chainstay bridge
- Silver brazing misc. braze-ons into place
- Tapping and facing the bottom bracket shell the third and final time
- Coldsetting the rear triangle on the frame alignment table
- Stamping serial numbers into the bottom bracket shell and steering column
- Cosmetic cleanup of the rear dropout joints
- Reaming the seat tube for a proper fit with the seat post
- Cutting the binder slot in the seat collar (clamp)
- Honing the inside of the seat tube
- Silver brazing misc. braze-ons into place
- A final overview of the framebuilding project
- Frame alignment on the Paterek frame alignment table
- Front triangle alignment
- Rear triangle alignment
- Fork alignment
- Care and maintenance of the frame alignment table
- Other Paterek products